Just move your finger and a private custom dress will be delivered to your hand within 7 working days. Qingdao Cooltech Intelligent Co., Ltd. combines the Internet, digital technology and traditional manufacturing to realize the industrial production of personalized customized clothing.
However, for more than 30,000 enterprises above designated size in the national textile industry, this is only a demonstration. At present, the foundation of intelligent manufacturing in China's textile industry is still relatively weak, and it is still in the stage of industrial 2.0 and 3.0 convergence and development to Industry 4.0.
How does the textile industry connect to "Made in China 2025"? What new developments can smart manufacturing bring to the textile industry? The Chinese Academy of Engineering issued the "China Textile Industry Intelligent Manufacturing Development Strategy Research Report" released on April 27th.
An indisputable fact is that China’s competitive advantage as a low-cost manufacturing power is gradually being lost. With the increase in the cost of labor and other factors and other factors at home and abroad, the profit growth rate of textile enterprises has dropped from 43.9% in 2011 to 5.3% in 2015.
"In the next 5-10 years, smart manufacturing is a reliable guarantee for the sustainable development of China's textile industry and the high-end," said Sun Jinliang, an academician of the Chinese Academy of Engineering.
However, he found in the survey that a large number of textile companies still stay in traditional industrial thinking. The equipment is not interconnected, the process is not interoperable, the products are not interactive, the organizational structure is many levels, the manufacturing scale is large, the products are homogenized, the factor cost is high, and the competition is weak.
“Common technology lays the foundation for the development of intelligent manufacturing in the textile industry.†Yu Jianyong, an academician of the Chinese Academy of Engineering, said that the textile industry must be successfully transformed and move toward intelligent manufacturing. The first problem to be solved is to realize equipment interconnection and eliminate information islands.
At present, many textile enterprises in China are actively exploring this aspect. Shandong Huaxing Textile Group realizes the automatic production line from raw material input to packaged storage through the application of common technology such as IOT, equipment integration and industrial control network, increasing production efficiency by 30%, shortening production cycle by 35% and reducing labor cost. Up to 70%, the overall operating cost is reduced by 25%.
“In the manufacturing process, through the automated collection, statistics, analysis and feedback of various data generated by the machine, the results are used to optimize the manufacturing process and greatly improve production efficiency.†Yu Jianyong said.
Substitution of machines highlights talent and technology bottlenecksSubstitution of machines is a dominant sign of the textile industry from traditional manufacturing to smart manufacturing. However, it is not necessary to replace people with machines. "At present, the most urgent thing is the talents of all levels who have the knowledge and ability to integrate textile manufacturing technology with Internet technology." He Yanli, vice president of China Chemical Fiber Industry Association, said frankly.
Many years ago, the textile industry needed excellent gear shifters, mechanics, and sales clerk. With the advancement of intelligent manufacturing in the textile industry, enterprises urgently need to be familiar with robotic craftsmen, network engineers, and automatic control engineers who are familiar with the characteristics of textile processes. Talent.
"The lack of such talents is also reflected in the field of education." He Yanli said that the training of relevant professional talents has problems such as aging curriculum, lack of interdisciplinary discipline, professional education and actual needs of enterprises.
In addition to the lack of talent, the science and technology resources that promote the development of smart manufacturing in the textile industry are also weak.
At present, the annual R&D investment intensity of the chemical fiber manufacturing, textile and apparel apparel industries belonging to the textile industry in China is less than 1%, and it is located in the middle and lower reaches of 32 industries in the manufacturing industry.
"In theory, enterprises have R&D investment of 3% of sales revenue, but the R&D funds invested are mainly used for the introduction and renewal of hardware facilities. The investment in the innovation and research of key technologies for smart manufacturing is generally less." Yu Jianyong said.
The state has relatively little investment in the research of intelligent manufacturing technology in the textile industry, lacking corresponding science and technology innovation bases and service platforms. To this end, Yu Jianyong suggested that textile manufacturing as the mainstay, cross-sector organization and joint efforts to carry out scientific and technological research.
Turn to a new model of service-oriented manufacturingOn the one hand, the development of computers, networks, equipment manufacturing, etc., promotes the textile industry manufacturing technology from automation, digitization to intelligence; on the other hand, the development of the Internet economy has also prompted the textile industry to switch to a new model of service-oriented manufacturing.
Statistics show that in 2016, China's textile and apparel e-commerce transactions totaled 4.45 trillion yuan, 2.4 times that of 2012. Online marketing of textile and apparel products is maturing.
“The large-scale personalized customization of the new generation of textile and apparel products driven by the user's individualized needs and the user's entire process has become a new kinetic energy for the development of the textile industry,†said Chen Wenxing, president of Zhejiang University of Technology.
At present, the large-scale personalized customization services of domestic apparel enterprises have entered the growth stage, and a number of leading enterprises have emerged. For example, the “Cloud Wing Interconnect†intelligent system of the Baoxin Bird Group uses the Internet to collect and meet the individualized needs of users. Since its operation, it has broken through the bottleneck of high inventory, low turnover and high channel cost, which has brought good economic benefits to enterprises. .
"Intelligent manufacturing in the textile industry not only includes digital technology represented by computer digital control throughout the product life cycle, but also focuses on breakthroughs in network manufacturing under the conditions of ubiquitous perception and interconnection." Sun Jinliang said.
He expects that intelligent manufacturing will lead China's textile industry from labor-intensive, resource-consuming to technology-intensive, from manufacturing to creation, speed to quality, products to brand development, and take the lead in high-end in China's traditional industries.
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